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ZR TD lumpy starting in the morning and smoking too much

5.3K views 19 replies 8 participants last post by  doodles  
#1 · (Edited)
bought a diesel zr knowing that it wasnt running right but i would like to get it fixed now.
when i start the car first thing in the morning it will start no problem but it will idle lumpy and put out lots of white smoke when i drive for a wile it doesnt smoke as much but it still smokes more than it should away . if i rev hard there will be lots of white smoke again or if i am going up a hill etc.


the car has sdi injectors fitted
it also has what i was told is a digital airflow meter i had a quick look at it and it seems to be a square box which plugs into the maf with switches on it and a guide showing if you move the switches to certain places what it does.

i have tried driving with the maf unplugged and still no different.

i had been told it could be to do with the fuel pump timing i have had it checked and when the timing is set perfect it actually smokes even worse i have had to advance the timing slightly to make it less smokey.

i have noticed the car has the egr removed and it seems to be done properly it also has a decat and i suspect the boost may have been increased

my next thoughts on how to fix it are a faulty injector?
anyone had this problem and if so how did you fix it?
any help appreciated
 
#4 ·
i think the boost has already been adjusted but i suppose i could try get a boost gauge. where would be the best place to pick up a cheap but decent one? it is white smoke though not black smoke.

ive had a good look and there doesnt seem to be any sign of fuel leaks

thanks for the suggestions though guys all suggestions appreciated
 
#8 ·
definitely not the egr valve sticking as its been removed and blanked off probably should have mentioned that.

im going to have to have another good look at all the fuel pipes at the weekend il also check for boost leaks.

hopefully not the turbo seals
although i can definitely hear the turbo making more noise than my last td i presumed it had been adjusted more though?
the cars been doing this for a few weeks now at least.
 
#9 ·
swapped my sdi injectors for standard ones today hoping itd cure my problems but it hasnt. still doing same.

cant see any evidence of fuel leaks anywhere and the turbo is not using any oil so im stumped.

i whipped of the covers on the left of the engine as i was going to try time the cam i dont see any obvious factory markings to use to set it just a few white paint blobs. 3 in total and in totally different places.not very useful. what are you supposed to use to time the cam in these? anyone have any good pictures?

i took off the rocker cover hoping to see the cam as i was going to time it that way but theres a nice cover over it so that idea went out the window.

i did find this plug near the fuel pump. its disconnected and i dont see where it plugs in. anyone have any ideas?
could it be causing any of my problems?

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